Diagraph PA/4000 Especificaciones

Busca en linea o descarga Especificaciones para Impresoras De Etiquetas Diagraph PA/4000. Diagraph PA/4000 Specifications Manual de usuario

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Pagina 1 - Service/Technical

Service/TechnicalManualDiagraph PA/4000Label Printer/Applicator5802-929Revision A3401 Rider Trail South • St. Louis/Earth City, MO. • 1-800-521-3047,

Pagina 2

PA/4000 User’s ManualSection 2, ComponentsPage 2The Air Control Unit [A]The air control unit regulates the vacuum,air assist and tamp pressure. The v

Pagina 3 - Section 5.0 Configuration

PA/4000 User’s ManualSection 10, TroubleshootingPage 5Problem: No cutter signal.ACTION: Check cutter cable connections and conditions. Ma

Pagina 4 - Table of Contents

PA/4000 User’s ManualSection 10, TroubleshootingPage 610.4 TAMPING PROBLEMSThe problems analyzed in this section are based on the premise that the pri

Pagina 5 - 1.1 Specifications

PA/4000 User’s ManualSection 10, TroubleshootingPage 7Problem: Cylinder extends but retracts before reaching products.Possible Cause: Tamp

Pagina 6 - Section 1, Product Features

PA/4000 User’s ManualSection 10, TroubleshootingPage 8Possible Cause: Vacuum pressure set too highACTION: Adjust the vacuum pressure.Possible Cause: L

Pagina 7

PA/4000 User’s ManualSection 10, TroubleshootingPage 9Possible Cause: Auto-retract sensor sitting even with or below the tamp pad.ACTION: 1. Check th

Pagina 8

PA/4000 User’s ManualSection 10, TroubleshootingPage 10read 5VDC. With paper under the retract sensor it should readunder 1/2 V.Possible Cause: Appli

Pagina 9 - 2.2 The Main Unit

PA/4000 User’s ManualSection 10, TroubleshootingPage 115. Carefully re-examine the above operation before running theconveyor.Problem: Labe

Pagina 10 - Section 2, Components

PA/4000 User’s ManualSection 10, TroubleshootingPage 12Possible Cause: Cylinder rods are bentACTION: Determine what caused the cylinder to bend and ca

Pagina 11

PA/4000 User’s ManualSection 10, TroubleshootingPage 13Possible Cause: Conveyor line-speed too fastACTION: Conveyor line speed must to slowed to a spe

Pagina 12

PA/4000 User’s ManualSection 10, TroubleshootingPage 14Problem: PA/4000 feeds too many labels at a time and air assist willnot shut off.Pos

Pagina 13

PA/4000 User’s ManualSection 2, ComponentsPage 3• All popular bar codes and nine different alphanumeric fontsresident in memory.• The 0.0049 inch p

Pagina 14

PA/4000 User’s ManualSection 10, TroubleshootingPage 15ACTION: 1. Make sure cables are connected as shown:2. If this doesn’t work, replace the Prodig

Pagina 15

PA/4000 User’s ManualSection 10, TroubleshootingPage 1610.5 Error and Warning MessagesThe LCDs on the Hand-Held Terminal reports both error and warnin

Pagina 16 - 2.4 Air Filter 7505-103

PA/4000 User’s ManualAppendix A, ASCII Control Code ChartPage 1APPENDIX A ASCII Control Code ChartCode page 850. 1–127 available characters printed.C

Pagina 17

PA/4000 User’s ManualAppendix A, ASCII Control Code ChartPage 2ASCII Control Code ChartCode page 850. 128–255 available characters printed.Char Dec H

Pagina 18 - 2.7 Optional Components

PA/4000 User’s ManualAppendix B, Cable and Pin ConnectionsPage 1APPENDIX BCable and Pin connectionsFor most applications, the interface between the Pr

Pagina 19

PA/4000 User’s ManualAppendix B, Cable and Pin ConnectionsPage 2Cable ConnectionsStraight Null Modem Cable (MXM)NOTE: Cable used for typical connecti

Pagina 20 - 3.1 Containers

PA/4000 User’s ManualAppendix B, Cable and Pin ConnectionsPage 3PC (DB9P) to PA/4000NOTE: Cable used for connection to PC compatible with DB25Pcommu

Pagina 21 - 4.2 Assembling the Stand

PA/4000 User’s ManualAppendix C, PA/4000 Remote I/OPage 1APPENDIX CPA/4000 Remote I/O (P/N 6100-121) ConfigurationThis section covers the configuratio

Pagina 22 - Section 4, Installation

PA/4000 User’s ManualAppendix C, PA/4000 Remote I/OPage 2DefaultsRS-232 DefaultsSwitches are set for factory defaults when shipped:9600 baud8 data bit

Pagina 23

PA/4000 User’s ManualAppendix C, PA/4000 Remote I/OPage 3Backplane Chassis Switches1 2 3 4 5 6 7 8OFF OFF OFF OFF ON ON OFF ON

Pagina 24

PA/4000 User’s ManualSection 2, ComponentsPage 4direct connect download of a label format (label formats can also be storedand recalled from RAM modul

Pagina 25

PA/4000 User’s ManualAppendix C, PA/4000 Remote I/OPage 4PLC SwitchesDIP Switch Bank S1Switch 7 is not used.DIP Switch Bank S2Set the switches in S2 f

Pagina 26 - 4.5 Air Tube Connections

PA/4000 User’s ManualAppendix C, PA/4000 Remote I/OPage 5RIO Access and ConfigurationLocationThe RIO board is in the RIO box [A] located on top of the

Pagina 27

PA/4000 User’s ManualAppendix C, PA/4000 Remote I/OPage 6RIO DIP Switch SettingsDIP Switch Bank S1DIP switch bank S1 sets both the rack quarter and th

Pagina 28

PA/4000 User’s ManualAppendix C, PA/4000 Remote I/OPage 7Bank S3 Switch 3Bit 1 Bit 2 Baud RateON* ON* 19200 bits/secOFF ON 9

Pagina 29

PA/4000 User’s ManualAppendix C, PA/4000 Remote I/OPage 8Message Parameters for RIORIO Module drops null characters (ASCII \00).A message can be up to

Pagina 30

PA/4000 User’s ManualAppendix C, PA/4000 Remote I/OPage 9Sample Program 1 Rung-by-RungRung 1 - Message Creation and Print/ApplyWhen B3/1 bit is latche

Pagina 31 - 4.10 Mounting the Photosensor

PA/4000 User’s ManualAppendix C, PA/4000 Remote I/OPage 10Rung 2 - When the transfers in rung 2 are complete, the B3/2 bit is automaticallyunlatched (

Pagina 32

PA/4000 User’s ManualAppendix C, PA/4000 Remote I/OPage 11Starting Allen-Bradley 6200 Software1. Set the current directory to \IPDS.2. Type ABMENU and

Pagina 33 - Electrical Connections

PA/4000 User’s ManualAppendix C, PA/4000 Remote I/OPage 124. Press F2 for Online Configuration5. Use the function keys and change the configuration pa

Pagina 34 - ASSEMBLY

PA/4000 User’s ManualAppendix C, PA/4000 Remote I/OPage 132. Press F2 for Save/Restore.3. Press F4 to start the Restore Program process.4. Select &quo

Pagina 35

PA/4000 User’s ManualSection 2, ComponentsPage 5Module Slot locationsThe PA/4000 Printer/Applicator hastwo module slots in the rear of the printengine

Pagina 36 - Top Down Application

PA/4000 User’s ManualAppendix C, PA/4000 Remote I/OPage 145. Press F1 to begin the restore process.6. Press F7 for General Utility.

Pagina 37

PA/4000 User’s ManualAppendix C, PA/4000 Remote I/OPage 157. Press F4 for Channel Overview.8. Use the arrow keys to pick Channel 1A.9. Press F5 for th

Pagina 38

PA/4000 User’s ManualAppendix C, PA/4000 Remote I/OPage 1610. Press ESC three times to return to the Program Directory for Processor.11. Press F8 for

Pagina 39 - 4.16 Final Positioning

PA/4000 User’s ManualAppendix D, Replaceable Components and SuppliesPage 1APPENDIX DREPLACEABLE COMPONENTS AND MEDIA SUPPLIESReplaceable components an

Pagina 40 - 5.0 CONFIGURATION

PA/4000 User’s ManualAppendix D, Replaceable Components and SuppliesPage 2Replaceable Components ContinuedPart NumberComponent Description6105-322 Vac

Pagina 41 - Section 5, Configuration

PA/4000 User’s ManualAppendix D, Replaceable Components and SuppliesPage 3RibbonDirect Thermal: Consider three important factors when selecting direct

Pagina 42 - LABEL RIBBON ERROR

PA/4000 User’s ManualAppendix D, Replaceable Components and SuppliesPage 4Diagraph ribbons feature:• Ribbons are also available in Black, Red, Blue,

Pagina 43

PA/4000 GLOSSARYacronym—Word formed from the first letter or letters of the words in a name, a term,or phrase. Well-known acronyms include scuba (sel

Pagina 44

baud—A unit that measures the speed of data transmission: one baud equals one bitper second.bearer bar—Printed box which frames a bar code.binary code

Pagina 45

download -Transmission of data from a central computer to a smaller computer or acomputer at a remote site. To upload is the exact opposite.downtime—

Pagina 46

PA/4000 User’s ManualSection 2, ComponentsPage 6Print Engine Programming and SupportProgramming and support for the print engine is available from Dat

Pagina 47 - Hold Key then:

K—Abbreviation for the Greek prefix kilo-, meaning thousand. In computer terms, Kusually represents 210 or 1024.Kbyte (Kb)—1024 bytes.LCD—Liquid crys

Pagina 48

quiet zone—The left and right margin spaces at the beginning and end of a bar code.No dark print is located in these areas.ragged type—Type that is fl

Pagina 49

thermal transfer printing—An imprinting method that uses heat and pressure tomelt a wax-based ink onto a label.transducer—Device that converts signal

Pagina 50

Service/TechnicalService/TechnicalService/TechnicalService/TechnicalManualManualManualManualDiagraph PA/4000LabelPrinter/Applicator5802-929Revision A3

Pagina 51 - Preparation

Part Number - 5802-929Revision AInformation in this manual is subject to change without notice.This manual contains information protected by copyright

Pagina 52

Technician’s Guide 2-12.1 THEORY OF OPERATIONSection 2.1.1 describes the general theory of operation for the PA/4000 Label PrinterApplicator. Sectio

Pagina 53

Technician’s Guide 2-2HOME STAGEDuring this stage of the Print and Apply Cycle:• The tamp cylinder is in the home position with a printed label on t

Pagina 54

Technician’s Guide 2-32.1.2 PA/4000 MECHANICAL THEORY OF OPERATIONPA/4000 STANDThe PA/4000 operates in a variety of positions to allow for greater fl

Pagina 55

Technician’s Guide 2-4PA/4000 AIR FILTER ASSEMBLYThe air filter assembly connects directly to factory air and filters out impurities and moisture.The

Pagina 56 - .20” ± .05”

Technician’s Guide 2-5The Applicator Board controls the tamp valve, the air assist valve, and the vacuum valvethrough the J1 connector. The J1 connect

Pagina 57 - 5.5 Example Job Setup

PA/4000 User’s ManualSection 2, ComponentsPage 72.3 Air Cylinder/Tamp Head Assembly (6” 6105-180 Shown)There are three sizes of tamp cylindersavailabl

Pagina 58

Technician’s Guide 2-6signals from the Prodigy Plus Board on pins 2 and 3 of the J8 connector. The Applicator toProdigy Ribbon Cable Assembly (6105-05

Pagina 59 - 6.1 Start of the Day

Technician’s Guide 2-7The J4 connector is also a DB9 female style connector. The Warning Tower Assembly (6105-271)is connected to the J4 connector. Pi

Pagina 60 - CONFIGURATION SHEET

Technician’s Guide 2-8Plus board and the Applicator Board. The assembly contains a linear regulator, mounted to aheat sink, that provides the Applicat

Pagina 61 - 6.4 End of the Day

Technician’s Guide 2-9J8ABCDEGHFFigure 2-2Starting clockwise:U13 and U12 are the RS-232C and RS-422 line drivers. In the event that these chips may b

Pagina 62 - 7.0 Prodigy Plus

Technician’s Guide 2-10U7 through U11, and U23 are the IC’s that control the operation of all the memory modules.U6 supplyís the voltage used to progr

Pagina 63 - Element Based Bar Codes

Technician’s Guide 2-11The stepper motor is a 6V DC stepper motor designed to pull media through the PA/4000. Ifproblems occur that you feel are rela

Pagina 64 - 7.2 Internal Font Examples

Technician’s Guide 2-12NOTE: Turning OFF the Transfer Menu Select Item using the Hand-Held Terminal,disables the Ribbon Out Sensor.When the ribbon run

Pagina 65

Technician’s Guide 2-13TEST POINT VOLTAGESTP1 150mV to 200mV Edge Sensor on BackingTP1 Greater than 2.0V Edge Sensor on LabelTP2 9.5 V +/-1.0V Unreg

Pagina 66 - Prodigy Plus 152

Technician’s Guide 2-14R27 less than 10mV Anti noise current Right SideAfter a label feedR32 50mV to 90mV Idle current Left SideAfter a label feed

Pagina 67

Technician’s Guide 2-15NOTE: Cable is used for typical connection to other DCE equipment with XON/XOFFflow control.STRAIGHT CABLE (MM)NOTE: Cable

Pagina 68

PA/4000 User’s ManualSection 2, ComponentsPage 82.4 Air Filter 7505-103The PA/4000 Air Filter takes the incomingfactory air supply and filters out imp

Pagina 69

Technician’s Guide 2-16NOTE: Cable is used for connection to ìPCî compatible with DB25P communicationPorts. Flow control is either XON/XOFF or CTS/

Pagina 70

Technician's Guide 2-172.2 ADVANCED TROUBLESHOOTINGSYMPTOM CAUSE SOLUTIONUnit will not power-up. No power• Check to see if the Power Switch is

Pagina 71

Technician's Guide 2-18SYMPTOM CAUSE SOLUTIONTamp head will not tamp. SettingsCylinder DamagedLoose Connection (s)• Tamp pressure set too low.

Pagina 72 - (Font 9 Continued)

Technician's Guide 2-19SYMPTOM CAUSE SOLUTIONNo Print. SettingsLoose Connection (s)Ribbon or labels notwebbed correctlyPresent sensor may beobstr

Pagina 73 - 7.3 Bar Code Examples

Technician's Guide 2-20SYMPTOM CAUSE SOLUTIONPoor print quality. Not enough ribbon tensionRibbon or labels notwebbed correctlyDirty or bad printh

Pagina 74

Technician’s Guide 2-312.3 REMOVAL AND REPLACEMENTSection 2.3 discusses removal and replacement procedures for all main components ofthe PA/4000. Se

Pagina 75

Technician’s Guide 2-32CABLE CONNECTIONS FOR THE PRODIGY PLUS BOARD (2801-027)J1J8ABCDEGHFFigure 2-4• Connect the Memory Module ribbon cable to J1 (

Pagina 76

Technician’s Guide 2-333. Remove the 10 (4-40) standoffs (5700-417) which hold the Connector Board to theRecessed Panel.4. Carefully remove the Connec

Pagina 77

Technician’s Guide 2-343. Remove the filter inside the housing.4. Reverse the previous steps to replace the Vacuum Filter Assembly.

Pagina 78

Technician’s Guide 2-35REPLACING THE VACUUM UNIT (6105-256)See Engineering Drawing #6105-107 to further illustrate this procedure.1. Remove the Air Su

Pagina 79

PA/4000 User’s ManualSection 2, ComponentsPage 92.6 Hand-Held Terminal 6105-260The PA/4000 terminal is a hand-held device, designedfor industrial envi

Pagina 80

Technician’s Guide 2-3612. Place another flat washer on each of the four studs protruding from the mountingplate.13. Place a lock washer over the fl

Pagina 81

Technician’s Guide 2-37REPLACING THE 2.0 AMP FUSE (6105-383)See Engineering Drawing #6105-100 to further illustrate this procedure.1. Turn the PA/400

Pagina 82

Technician’s Guide 2-38Figure 2-67. Place a flat washer and a lock washer on each of the screws provided.8. Insert the top screw (#8-32 S.H.C.S.) thro

Pagina 83

Technician’s Guide 2-39REPLACING THE TAMP SENSORS: AUTO-RETRACT, LABEL PRESENT,AMBIENT LIGHT and CYLINDER HOMESee Engineering Drawing #6105-150 to fu

Pagina 84

Technician’s Guide 2-409. Be sure that the Adjustment Screw Bracket is positioned as far back as possiblebefore re-tightening the screw.10. Close the

Pagina 85

Technician’s Guide 2-41REPLACING THE RIBBON OUT SENSOR1. Turn the PA/4000’s power switch to the OFF position.2. Open Electrical Box Assembly.3. Locate

Pagina 86

Technician’s Guide 2-42Hand-Held Terminal to compensate for any differences between printheads.

Pagina 87 - PERFORMANCE SERIES FOR

Technician’s Guide 2-43PROCEDURE FOR REPLACING THE STEPPER MOTOR (6105-050)See Engineering Drawing #6105-101 to further illustrate this procedure.1.

Pagina 88

Technician’s Guide 2-447. Inspect the EPROM to make sure that none of the pins are bent or out of place.8. Check all cable connections to be sure that

Pagina 89 - 8.2 Label Format Setup

Technician’s Guide 2-45

Pagina 90 - *Required

PA/4000 User’s ManualSection 2, ComponentsPage 102.7 Optional Components2.7.1 Secondary Wipe-Down Assembly 6105-103A secondary wipe-down unit is used

Pagina 91

Technician’s Guide 2-46REPLACING THE RIBBON TAKE-UP HUB1. Turn the PA/4000’s power switch to the OFF position.2. Open the Print Engine Cover.3. Hold t

Pagina 92 - 8.3 Printing a Label

Technician’s Guide 2-432.4 ADJUSTMENTS AND MAINTENANCESection 2.4 describes adjustment and maintenance procedures for the PA/4000. If youneed an adj

Pagina 93

Technician’s Guide 2-44disks. Reassemble and slide the collar back onto axle, making sure when tightening thatthe set screw locates into the axle det

Pagina 94 - 9.3 Monthly Maintenance

Technician’s Guide 2-45CAUTION: Do not turn the head adjust screws more than 2 turns in eitherdirection. Damage to the head mount assembly could re

Pagina 95 - Section 9, Maintenance

Technician’s Guide 2-466. Locate the bearing mount bracket and loosen the three screws that secure it to thePA/4000. Do not remove the screws.7. By a

Pagina 96 - POWER PROBLEMS

Technician’s Guide 2-47The label edge sensor is designed so that it rarely needs adjustment. However, ifcomponents in this circuit are ever replaced,

Pagina 97 - 10.3 PRINTING PROBLEMS

Technician’s Guide 2-484. Move the Auto-Retract sensor up to see the product later - retract later - Too soft.The auto-retract sensor must be position

Pagina 98

Technician’s Guide 2-482.5 TESTING THE PA/40002.5.1 RIBBON TEST1. Turn the PA/4000’s power switch to the ON position.2. Press and hold the following

Pagina 99

Technician’s Guide 2-49THU NOVEMBER 17, 1994 12:25 321VER BA - 03.02 04/08/94SYSTEM ROM CHECKSUM 8F7B IS GOODFONT ROM CHECKSUM 2E7A IS GOODTOTAL ROM

Pagina 100 - Section 10, Troubleshooting

Technician’s Guide 2-50SETUP SWITCH 1 2 3 4 5 678OFF OFF OFF OFF OFF OFF OFF OFFThis line contains the positions of the PA/4000’s DIP switches.ANALOG

Pagina 101 - 10.4 TAMPING PROBLEMS

PA/4000 User’s ManualSection 2, ComponentsPage 112.7.2 Warning Tower 6150-320The warning tower assembly provides visual feedback when errorconditions

Pagina 102

SECTION 3: TECHNICAL DOCUMENTATIONThis section contains all the technical documents you will need to service the PA/4000.To use this section, first lo

Pagina 103

3.1 FAMILY TREE

Pagina 104

3.2 ENGINEERING DRAWINGSTITLE PART NUMBERPinch Roller Assembly 6105-016PA/4000 Final Assembly 6105-100PA/4000 Wiring Diagram 6105-100Engine Assembly

Pagina 105

3.3 SPARE PARTS KITS6105-185 PA/4000 Level 1 Kit (Mech)Applies to all Rev. LevelsKit #6105-185includes:Description Quantity6105-383 Fuse, 2.0 Amp 217

Pagina 106

6105-186 PA/4000 Level II Kit (Elect)Applies to Rev. Levels A-JKit #6105-186includes:Description Quantity2801-027AS Prodigy Plus Board Assembly, MOD 1

Pagina 107

6105-187 Secondary Wipe-Down Level I Kit (Mech.)Kit #6105-187includes:Description Quantity1741-002 Spring, Torsion – Right 11741-003 Spring, Torsion,

Pagina 108

3.4 SPECIFICATIONSPA/4010 TampPA/4015 Pallet PA/4020 Dual PanelPrint Method Direct Thermal/Thermal TransferPrint Speed Software selectable up to 8 inc

Pagina 112

400.U0F46.D1Diagraph PA/4000OPERATIONS MANUAL5802-928Revision FInformation contained in this manual is commercially confidential and may not be reprod

Pagina 113 - ASCII Control Code Chart

PA/4000 User’s ManualSection 3, Packaging` Page 13.0 PACKAGING3.1 ContainersThe basic PA/4000 without options ships in three containers. Unpackingreq

Pagina 124

PA/4000 User’s ManualSection 4, InstallationPage 14.0 INSTALLATION4.1 OverviewInstructions in this section show the PA/4000 in a top down configuratio

Pagina 129

PA/4000 User’s ManualSection 4, InstallationPage 2

Pagina 130 - Press F7 for General Utility

PA/4000 User’s ManualSection 4, InstallationPage 34.3 Mounting the Main Unit to the StandNOTE: The Main Unit assembly [B] weighs over 150 pounds. It

Pagina 131

PA/4000 User’s ManualSection 4, InstallationPage 44.4 Mounting Attachments to the Main Unit4.4.1 Attaching the Label Supply DiscParts: 1 Aluminum Rea

Pagina 132

PA/4000 User’s ManualSection 4, InstallationPage 54.4.2 Attaching the Air Cylinder/Tamp PadParts: 1 Air Cylinder/Tamp Pad1 Support bar and hardwareAs

Pagina 133 - Replaceable Components

PA/4000 User’s ManualSection 4, InstallationPage 64.5 Air Tube ConnectionsParts: 1 1/4 inch clear air tube marked “VAC”1 1/8 inch clear air tube mark

Pagina 134 - Media Supplies

PA/4000 User’s ManualSection 4, InstallationPage 74.6 Mounting the Hand-Held Terminal with HolsterParts: 1Holster1 Hand-Held TerminalAssembly: Mount

Pagina 135

PA/4000 User’s ManualSection 4, InstallationPage 84.7 Mounting the E-stop to the StandThe E-stop attaches to the middle of the upright part of the sta

Pagina 136

PA/4000 User’s ManualSection 4, InstallationPage 94.8 Mounting the Air Filter Assembly to the StandThe filter assembly comes equipped with an OSHA app

Pagina 137 - PA/4000 GLOSSARY

PA/4000 Operations ManualTable of ContentsPage 1PA/4000 OPERATIONS MANUAL TABLE OF CONTENTSSection 1.0 Introduction to the PA/4000 Printer/Applicator

Pagina 138

PA/4000 User’s ManualSection 4, InstallationPage 104.9 Mounting the Optional Warning Tower to the StandIf your system does not have a warning tower, m

Pagina 139

PA/4000 User’s ManualSection 4, InstallationPage 114.10 Mounting the PhotosensorThe distance between the photosensor and the PA/4000 is not crucial.

Pagina 140

PA/4000 User’s ManualSection 4, InstallationPage 124.11 Mounting the Optional Secondary Wipe-Down ApplicatorIf your system has a secondary wipe-down a

Pagina 141

PA/4000 User’s ManualSection 4, InstallationPage 134.12 Electrical ConnectionsThe following installation notes cover ALL cable connections. Skip anyd

Pagina 142

PA/4000 User’s ManualSection 4, InstallationPage 14[A][B][D][C]PRINTHEADMOUNTASSEMBLY[E][G][F][H][I][J][L][M][K]4.13 Loading the Label RollFollow the

Pagina 143 - Revision A

PA/4000 User’s ManualSection 4, InstallationPage 154.14 Loading the Ribbon RollFollow the diagram of the ribbon path inside the print engine cover.1.

Pagina 144

PA/4000 User’s ManualSection 4, InstallationPage 164.15 Minimum and Maximum Distances for the PA/4000Top Down ApplicationIn this configuration, the PA

Pagina 145 - 2.1 THEORY OF OPERATION

PA/4000 User’s ManualSection 4, InstallationPage 17Side Panel Application, Nose DownIn this configuration, the PA/4000 applies labels to the side pane

Pagina 146 - Technician’s Guide 2-2

PA/4000 User’s ManualSection 4, InstallationPage 18Side Panel Application, Nose UpIn this configuration, the PA/4000 applies labels to the side panel

Pagina 147 - Technician’s Guide 2-3

PA/4000 User’s ManualSection 4, InstallationPage 19Bottom Up ApplicationIn this configuration, the PA/4000 applies labels to the bottom panel ofa cart

Pagina 148 - Technician’s Guide 2-4

PA/5000 Operations ManualTable of ContentsPage 2Section 6.0 Operations6.1 Start of the Day 6-16.2 Adjustments during Operation 6-16.3 Stopping L

Pagina 149 - Technician’s Guide 2-5

PA/4000 User’s ManualSection 5, ConfigurationPage 15.0 CONFIGURATION5.1 Power Module Configuration5.1.1 Configuring the Power Module for the 110/120V

Pagina 150 - Technician’s Guide 2-6

PA/4000 User’s ManualSection 5, ConfigurationPage 25.1.2 Configuring the Power Module for the 220/240VAC ApplicationFailure to use proper fuses and/or

Pagina 151 - Technician’s Guide 2-7

PA/4000 User’s ManualSection 5, ConfigurationPage 35.2 Hand-Held Terminal ConfigurationThe Hand-Held Terminal for the PA/4000 is designed for industr

Pagina 152 - Technician’s Guide 2-8

PA/4000 User’s ManualSection 5, ConfigurationPage 4LCD Contrast or Scroll Keys [C]Hold the 2nd key down while pressing the up ordown arrow keys to con

Pagina 153 - Technician’s Guide 2-9

PA/4000 User’s ManualSection 5, ConfigurationPage 5Review the current count (by pressing and holding the 2nd key followed bythe MENU/SELECT key once).

Pagina 154 - Technician’s Guide 2-10

PA/4000 User’s ManualSection 5, ConfigurationPage 6Output Sensor Set to Photosensor 1With the output sensor set to 1 the output pulse will be sent thr

Pagina 155 - Technician’s Guide 2-11

PA/4000 User’s ManualSection 5, ConfigurationPage 7Auto-Retract - Enables or Disables the Auto-Retract feature of thePA/4000. The Auto-Retract sensor

Pagina 156 - Technician’s Guide 2-12

PA/4000 User’s ManualSection 5, ConfigurationPage 8Stop/Clear [G]The STOP/CLEAR key deletes the current print job from thePA/4000's memory. If y

Pagina 157 - Technician’s Guide 2-13

PA/4000 User’s ManualSection 5, ConfigurationPage 95.2.1 Error or Indications MenuThe Error Menu indicates problems the system is currently experienci

Pagina 158 - Technician’s Guide 2-14

PA/4000 User’s ManualSection 5, ConfigurationPage 105.3 Configuring the DIP Switch SettingsThe eight position DIP Switch block labeled SWS1 [A] is loc

Pagina 159 - Technician’s Guide 2-15

PA/4000 User’s ManualSection 1, Product FeaturesPage 11.0 INTRODUCTION TO THE PA/4000 PRINTER/APPLICATOR SERIESPA/4000 Series is comprised of three Pr

Pagina 160 - Technician’s Guide 2-16

PA/4000 User’s ManualSection 5, ConfigurationPage 115.3.2 Setting Other Printer FeaturesThe PA/4000 can accept 7 or 8 bit data, while ignoring parity.

Pagina 161 - 2.2 ADVANCED TROUBLESHOOTING

PA/4000 User’s ManualSection 5, ConfigurationPage 125.4 Configuring the Air Cylinder/Tamp PadThis section assumes that you have already made all elect

Pagina 162 - Technician's Guide 2-18

PA/4000 User’s ManualSection 5, ConfigurationPage 13mounting plate and adjust the yoke until it islevel and retighten the bolt. Then loosen theyoke b

Pagina 163 - Technician's Guide 2-19

PA/4000 User’s ManualSection 5, ConfigurationPage 145.4.2 Setting the Tamp Dwell with the Hand-Held TerminalThe Tamp Dwell Menu Select Item on the Han

Pagina 164 - Technician's Guide 2-20

PA/4000 User’s ManualSection 5, ConfigurationPage 155.4.3 Setting the Tamp Dwell with Auto-Retract ONWhen configuring a PA/4000 system using auto-retr

Pagina 165 - 2.3 REMOVAL AND REPLACEMENT

PA/4000 User’s ManualSection 5, ConfigurationPage 16DELAY TIME(MILLISECONDS)0 72.25 90.410 111.525 170.950 277.975 376.9100 479.2150 681.7200 884.4250

Pagina 166 - Technician’s Guide 2-32

PA/4000 User’s ManualSection 5, ConfigurationPage 17To set the Product Delay value: 1. Start the conveyor. 2. Take the PA/4000 out of pause mode by pr

Pagina 167

PA/4000 User’s ManualSection 5, ConfigurationPage 185.5 Example Job SetupThe following section shows an example job setup based on PA/4010.NOTE: Mov

Pagina 168 - Technician’s Guide 2-34

PA/4000 User’s ManualSection 5, ConfigurationPage 19STEP 7: Set the Transfer.• From the Output Delay screen, press the down arrow key twice.• Press th

Pagina 169 - REPLACING THE TRANSFORMER

PA/4000 User’s ManualSection 6, OperationsPage 16.0 OPERATIONS6.1 Start of the DayStep 1 – Check Configuration.Look at the configuration sheet attache

Pagina 170 - Technician’s Guide 2-36

PA/4000 User’s ManualSection 1, Product FeaturesPage 21.2 Description of the Printer/Applicators in the SeriesThe Diagraph PA/4000 Printer/Applicator

Pagina 171 - 2.3.4 SENSORS

PA/4000 User’s ManualSection 6, OperationsPage 3Serial No.__________________________________________________________________Production Line___________

Pagina 172 - Technician’s Guide 2-38

PA/4000 User’s ManualSection 6, OperationsPage 56.2 Adjustments during OperationPrint Quality PA/4000 Print engine has adjustments for controlling the

Pagina 173 - REPLACING THE EDGE SENSOR

PA/4000 User’s ManualSection 7, Fonts and Bar CodesPage 17.0 Prodigy PlusTM Internal Fonts and Bar Code ExamplesThis section describes all character f

Pagina 174 - Technician’s Guide 2-40

PA/4000 User’s ManualSection 7, Fonts and Bar CodesPage 27.1.2 Bar CodesRatio Based Bar Codes with Human Readable fonts (UPPERCASE)Element Based Bar C

Pagina 175 - Technician’s Guide 2-41

PA/4000 User’s ManualSection 7, Fonts and Bar CodesPage 37.2 Internal Font ExamplesThese font examples are of all nine Prodigy PlusTM standard interna

Pagina 176 - Technician’s Guide 2-42

PA/4000 User’s ManualSection 7, Fonts and Bar CodesPage 4Font 2Identifies a 138-character alphanumeric upper and lowercase font. Charactersare 18 dot

Pagina 177 - Technician’s Guide 2-43

PA/4000 User’s ManualSection 7, Fonts and Bar CodesPage 5Font 4Identifies a 62-character alphanumeric font, uppercase. Characters are 36 dotshigh, 18

Pagina 178 - Technician’s Guide 2-44

PA/4000 User’s ManualSection 7, Fonts and Bar CodesPage 6Font 5 Identifies a 62-character alphanumeric font, uppercase. Characters are 52 dotshigh, 1

Pagina 179 - Technician’s Guide 2-45

PA/4000 User’s ManualSection 7, Fonts and Bar CodesPage 7Font 6 Identifies a 62-character alphanumeric font, uppercase. Characters are 64 dotshigh, 32

Pagina 180 - Technician’s Guide 2-46

PA/4000 User’s ManualSection 7, Fonts and Bar CodesPage 8Prodigy Plus 152

Pagina 181 - 2.4.1 PRINTHEAD

PA/4000 User’s ManualSection 1, Product FeaturesPage 3PA/4015 Pallet Printer/ApplicatorThe PA/4015 Pallet Printer/Applicator is ideal for palletapplic

Pagina 182

PA/4000 User’s ManualSection 7, Fonts and Bar CodesPage 9Font 7 Identifies a font that prints OCR-A, size I. Characters are 32 dots high, 15 dotswide

Pagina 183

PA/4000 User’s ManualSection 7, Fonts and Bar CodesPage 10Font 9Identifies the CG Triumvirate smooth font. The characters are available in upperand l

Pagina 184

PA/4000 User’s ManualSection 7, Fonts and Bar CodesPage 11(Font 9 Continued)Prodigy Plus 152

Pagina 185 - 2.4.4 DARKNESS ADJUSTMENT

PA/4000 User’s ManualSection 7, Fonts and Bar CodesPage 127.3 Bar Code ExamplesBar Code AIdentifies the Code 3 of 9 bar code with a human readable fon

Pagina 186 - Technician’s Guide 2-48

PA/4000 User’s ManualSection 7, Fonts and Bar CodesPage 13Option V- Identifies Random Weight UPC bar code. The seventh digit supplied by thehost or

Pagina 187 - 2.5 TESTING THE PA/4000

PA/4000 User’s ManualSection 7, Fonts and Bar CodesPage 14Bar Code EIdentifies the Code 128 variable length bar code with modulo 103 checksum calculat

Pagina 188

PA/4000 User’s ManualSection 7, Fonts and Bar CodesPage 15As an example, to get FNC2 to be encoded into a Code Subset A bar code, send theASCII &

Pagina 189

PA/4000 User’s ManualSection 7, Fonts and Bar CodesPage 16Bar Code FIdentifies the standard EAN-13 bar code, Numeric-only bar code; fixed in length.Tw

Pagina 190

PA/4000 User’s ManualSection 7, Fonts and Bar CodesPage 17Bar Code HIdentifies the HIBC (modulo 43 checksum) version of the code 3 of 9 bar code. The

Pagina 191 - 3.1 FAMILY TREE

PA/4000 User’s ManualSection 7, Fonts and Bar CodesPage 18Bar Code JIdentifies an I 2 of 5 bar code with modulo 10 checksum calculation. The ASCII r

Pagina 192 - 3.2 ENGINEERING DRAWINGS

PA/4000 User’s ManualSection 1, Product FeaturesPage 4PA/4020 Dual-Panel Printer/ApplicatorThe PA/4020 Dual-Panel Printer/Applicator combines a tampap

Pagina 193 - 3.3 SPARE PARTS KITS

PA/4000 User’s ManualSection 7, Fonts and Bar CodesPage 19Bar Code L Identifies an I 2 of 5 bar code with modulo 10 checksum (UPC shipping containersy

Pagina 194

PA/4000 User’s ManualSection 7, Fonts and Bar CodesPage 20Bar Code NIdentifies the 5 digit addendum code for UPC fonts. It is a numeric-only bar code

Pagina 195

PA/4000 User’s ManualSection 7, Fonts and Bar CodesPage 21Bar Code P Postnet bar code. This is the small bar code on letters encodes Zip codes. It u

Pagina 196 - PA/4010 Tam

PA/4000 User’s ManualSection 7, Fonts and Bar CodesPage 227.4 Sample Label Parameters and FontsThe sample label parameters and fonts illustrated appl

Pagina 197

PA/4000 User’s ManualSection 7, Fonts and Bar CodesPage 23^BLD2219110020145005523451E2212500000005C005940928123401&E^1X1100001450010B3000600020021

Pagina 198

PA/4000 User’s ManualSection 7, Fonts and Bar CodesPage 24^BLD11491100600850333000001+014a9305000100380S000001+01421100000100328 (S)4211000001003128SE

Pagina 199

PA/4000 User’s ManualSection 7, Fonts and Bar CodesPage 25^BLD114a62050002000853312111111149110060020003533121111111431100002300025(1P)4a6205000200174

Pagina 200

PA/4000 User’s ManualSection 8, Printing Labels with Performance Series for WindowsTMPage 18.0 PRINTING LABELS WITH PERFORMANCE SERIES FORWINDOWSTMFo

Pagina 201

PA/4000 User’s ManualSection 8, Printing Labels with Performance Series for WindowsTMPage 2Click on the Settings from the Menu bar. Click on Printer

Pagina 202

PA/4000 User’s ManualSection 8, Printing Labels with Performance Series for WindowsTMPage 38.2 Label Format SetupAfter the Printer Configuration opt

Pagina 203

PA/4000 User’s ManualSection 2, ComponentsPage 12.0 COMPONENT FEATURES AND SPECIFICATIONS2.1 Floor Stand AssemblyThis assembly includes a tee base wit

Pagina 204

PA/4000 User’s ManualSection 8, Printing Labels with Performance Series for WindowsTMPage 42. Set the Presentation Position to 0.(May need to be adju

Pagina 205

PA/4000 User’s ManualSection 8, Printing Labels with Performance Series for WindowsTMPage 52. SPECIFIC LABEL OFFSET - controls the offset value for a

Pagina 206

PA/4000 User’s ManualSection 8, Printing Labels with Performance Series for WindowsTMPage 68.3 Printing a LabelDouble-click on the Performance Series

Pagina 207

PA/4000 User’s ManualSection 8, Printing Labels with Performance Series for WindowsTMPage 7Once you have sent a label to print, the Print Request scre

Pagina 208

PA/4000 User’s ManualSection 9, MaintenancePage 19.0 MAINTENANCE9.1 Daily MaintenanceClean the Printhead.! Turn OFF the printer and unplug the unit fr

Pagina 209

PA/4000 User’s ManualSection 9, MaintenancePage 29.4 Six Month MaintenanceReplace the Vacuum Filter.!This filter—6150322—is available in the PA/4000 F

Pagina 210

PA/4000 User’s ManualSection 10, TroubleshootingPage 110.0 TROUBLESHOOTINGAttention to detail and common sense will greatly reduce the risk ofaccident

Pagina 211

PA/4000 User’s ManualSection 10, TroubleshootingPage 2Problem: No motor response and printer error shows on hand-heldafter 2 seconds follow

Pagina 212

PA/4000 User’s ManualSection 10, TroubleshootingPage 3Possible Cause: Ribbon or label roll may be bad.ACTION: Change ribbon or label roll.Problem:

Pagina 213

PA/4000 User’s ManualSection 10, TroubleshootingPage 4ribbon for good print contrast. To avoid this situation, make sure thatyou use labels designed

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