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400.U0F46.D1
Diagraph PA/4000
OPERATIONS MANUAL
5802-928
Revision F
Information contained in this manual is commercially confidential and may not be reproduced or
disclosed without the written permission of Diagraph, Inc. The supply of this manual or the equipment
to which it applies does not constitute or imply the transfer of any rights to any party.
The information contained in this manual is correct and accurate at the time of its publication.
Diagraph reserves the right to change or alter any information or technical specifications at
any time and without notice.
©2000 Diagraph, Inc. All rights reserved.
Printed in the United States of America
- Service/Technical 1
- Section 3.0 Packaging 3-1 3
- Section 5.0 Configuration 3
- PA/5000 Operations Manual 4
- Table of Contents 4
- 1.1 Specifications 5
- Section 1, Product Features 6
- 2.1 Floor Stand Assembly 9
- 2.2 The Main Unit 9
- PA/4000 User’s Manual 10
- Section 2, Components 10
- 2.4 Air Filter 7505-103 16
- 2.7 Optional Components 18
- 3.0 PACKAGING 20
- 3.1 Containers 20
- 4.0 INSTALLATION 21
- 4.1 Overview 21
- 4.2 Assembling the Stand 21
- Section 4, Installation 22
- 4.5 Air Tube Connections 26
- 4.10 Mounting the Photosensor 31
- Electrical Connections 33
- PRINTHEAD 34
- ASSEMBLY 34
- Top Down Application 36
- 4.16 Final Positioning 39
- 5.0 CONFIGURATION 40
- Section 5, Configuration 41
- LABEL RIBBON ERROR 42
- Hold Key then: 47
- Preparation 51
- REAR PLATE 56
- IMPACT PLATE 56
- .20” ± .05” 56
- 5.5 Example Job Setup 57
- 6.0 OPERATIONS 59
- 6.1 Start of the Day 59
- CONFIGURATION SHEET 60
- 6.4 End of the Day 61
- 7.0 Prodigy Plus 62
- 7.1.2 Bar Codes 63
- Element Based Bar Codes 63
- 7.2 Internal Font Examples 64
- Prodigy Plus 66
- Prodigy Plus 152 66
- (Font 9 Continued) 72
- 7.3 Bar Code Examples 73
- PERFORMANCE SERIES FOR 87
- 8.2 Label Format Setup 89
- *Required 90
- 8.3 Printing a Label 92
- 9.0 MAINTENANCE 94
- 9.1 Daily Maintenance 94
- 9.2 Weekly Maintenance 94
- 9.3 Monthly Maintenance 94
- Section 9, Maintenance 95
- 10.0 TROUBLESHOOTING 96
- POWER PROBLEMS 96
- 10.3 PRINTING PROBLEMS 97
- Section 10, Troubleshooting 100
- 10.4 TAMPING PROBLEMS 101
- ASCII Control Code Chart 113
- APPENDIX B 114
- Cable and Pin connections 114
- CJ Pin Connections 114
- Cable Connections 115
- DB25PDB25S 115
- DB25PDB9S 116
- APPENDIX C 117
- Backplane Chassis Switches 119
- 1 2 3 4 5 6 7 8 119
- OFF OFF OFF OFF ON ON OFF ON 119
- DIP Switch Bank S1 120
- DIP Switch Bank S2 120
- Press F7 for General Utility 130
- APPENDIX D 133
- Replaceable Components 133
- Media Supplies 134
- PA/4000 GLOSSARY 137
- Diagraph PA/4000 143
- Printer/Applicator 143
- 5802-929 143
- Revision A 143
- 2.1 THEORY OF OPERATION 145
- Technician’s Guide 2-2 146
- Technician’s Guide 2-3 147
- Technician’s Guide 2-4 148
- Technician’s Guide 2-5 149
- Technician’s Guide 2-6 150
- Technician’s Guide 2-7 151
- Technician’s Guide 2-8 152
- Technician’s Guide 2-9 153
- Technician’s Guide 2-10 154
- Technician’s Guide 2-11 155
- Technician’s Guide 2-12 156
- Technician’s Guide 2-13 157
- Technician’s Guide 2-14 158
- Technician’s Guide 2-15 159
- Technician’s Guide 2-16 160
- 2.2 ADVANCED TROUBLESHOOTING 161
- Technician's Guide 2-18 162
- Technician's Guide 2-19 163
- Technician's Guide 2-20 164
- 2.3 REMOVAL AND REPLACEMENT 165
- Technician’s Guide 2-32 166
- Technician’s Guide 2-34 168
- Technician’s Guide 2-35 169
- REPLACING THE TRANSFORMER 169
- Technician’s Guide 2-36 170
- Technician’s Guide 2-37 171
- 2.3.4 SENSORS 171
- Technician’s Guide 2-38 172
- Technician’s Guide 2-39 173
- REPLACING THE EDGE SENSOR 173
- Technician’s Guide 2-40 174
- Technician’s Guide 2-41 175
- Technician’s Guide 2-42 176
- Technician’s Guide 2-43 177
- Technician’s Guide 2-44 178
- Technician’s Guide 2-45 179
- Technician’s Guide 2-46 180
- 2.4.1 PRINTHEAD 181
- Technician’s Guide 2-47 185
- 2.4.4 DARKNESS ADJUSTMENT 185
- Technician’s Guide 2-48 186
- 2.5 TESTING THE PA/4000 187
- 3.1 FAMILY TREE 191
- 3.2 ENGINEERING DRAWINGS 192
- 3.3 SPARE PARTS KITS 193
- 3.4 SPECIFICATIONS 196
- PA/4010 Tam 196
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